4–20 mA Loop Load Calculator

Verify that your DC supply can drive 20 mA through cable resistance, receiver burden, and any barriers. Check voltage margin at the transmitter.

Inputs

V DC

V DC (vendor spec)

Ω

250 Ω = DCS / HART AI card (1–5 V shunt). 50 Ω = modern PLC AI. The HART communicator connects in parallel and does not add series burden.

Ω — barriers, isolators, surge protectors, etc.

Results @ 20 mA

Loop Status

Margin at transmitter terminals

Voltage at Transmitter

V DC

Voltage Margin

V above minimum

Cable Resistance

Total Loop Resistance

Ω @ 20 mA

Voltage Drop

V across loop

Loop Current

20.00

mA (worst case)

Voltage Distribution

0 V 24 V supply
Drop Margin Tx Min

HART communication: A minimum loop resistance of 250 Ω is required for HART FSK signal integrity. Many DCS AI cards provide this inherently. If using a low-impedance PLC input, add a series resistor (typically 250 Ω) to enable HART communication.

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