Tutorials

Step-by-step walkthroughs for process control tools, algorithms, and best practices.

Serial Converters Explained: USB-to-TTL, USB-to-RS485, and Voltage Level Translation

A practical guide to USB-to-serial converter internals: USB-serial chips, TTL voltage levels (3.3V/5V), RS485 differential signaling, transceivers, and when to use each interface. Includes signal-chain diagrams for adapters and industrial gateways like the Moxa mGate 3270.

Serial CommunicationRS485UARTModbusHardware

July 21, 2026

Why One Output Flips Sign Near 45° — Direction Sensitivity in 2×2 Processes

A small nudge to the input direction can flip the sign of an output. This is not a bug — it is the geometry of the 2×2 static gain matrix. We walk through the Bequette Module 13 LV distillation model, the SVD picture, and what it means for control pairing.

MIMOSVDRGADistillationBequetteDirection SensitivitySingular Values

July 19, 2026

Inverted Pendulum Modeling and Control

Full derivation of the cart-pole equations of motion, linearization at the upright equilibrium, and state-feedback design via pole placement and LQR for the Inverted Pendulum Simulator.

inverted pendulumLQRpole placementstate feedbackÅströmlinearizationPID tuning

June 6, 2026

Model Reference Adaptive Control (MRAC)

A derivation of Lyapunov-based model reference adaptive control for first-order SISO systems. Learn how to design controllers that adapt to unknown or changing plant parameters in real time.

MRACadaptive controlLyapunovMIT rulestability

May 23, 2026

PID Tuning with Relay Feedback (‎Åström–‎Hägglund)

Learn relay feedback auto-tuning to measure ultimate gain and period directly from a closed-loop experiment, then convert to PID gains using Ziegler–Nichols frequency-domain rules.

PIDrelay feedbackÅströmauto-tuningZN frequencyFOLPD

April 28, 2026

Getting Started with PID Tuning

A hands-on walkthrough of PID controller tuning using the Ziegler-Nichols, Cohen-Coon, and IMC methods. Learn how to adapt gain parameters for first-order lag plus deadtime (FOLPD) processes.

PIDZiegler-NicholsIMCFOLPDtuning

April 27, 2026

Practical Frequency Domain Concepts

How frequency-domain thinking guides PID tuning in practice — bandwidth, phase margin, and low-frequency gain explained through a worked FOLPD example.

Frequency DomainPIDBode PlotPhase MarginBandwidthControl Theory

January 29, 2025